Precision, Flexibility, and Efficiency – Designed the John Deere Way
John Deere Designed ExactInject™ Direct Injection Pump
ExactInject™ is John Deere’s all-new, fully integrated Direct Injection system engineered to bring a new level of precision, efficiency, and operational flexibility to crop protection applications. Designed from the ground up by John Deere, ExactInject enables on-demand chemical mixing and delivery across up to five product tanks and three pump configurations, helping operators reduce waste, minimize cleanout and changeover time, and significantly increase productivity by cutting time spent filling and mixing.
In today’s operating environment – defined by rising input costs, tighter margins, and increasing regulatory pressure – operators need smarter, more efficient ways to manage complex crop protection programs. ExactInject was built specifically to meet that challenge.
Purpose-Built for Modern Crop Protection Programs
At the core of ExactInject is a proven electronic metering technology derived from John Deere planter row units, delivering exceptional accuracy and control across an industry-leading flow-rate range of 0.5 to 220 oz/min (15-6505 ml/min). This wide operating range allows ExactInject to precisely meter and apply a broad spectrum of crop chemistries – from low-rate products to high-volume applications – without compromising accuracy or performance.
By injecting products directly into the solution stream on demand, ExactInject eliminates the need to pre-mix the entire tank. This means:
- Operators can run multiple products and multiple modes of action in a single day with far less downtime
- Incompatible chemistries can be managed more efficiently
- The sprayer only mixes what is needed, when it’s needed – reducing leftover product and chemical waste
Productivity That Pays
ExactInject™ Direct Injection System - Available for the 408R, 410R, and 612R Sprayers
ExactInject is designed to keep machines spraying and operators productive:
- Less filling and mixing time means more acres covered per day
- Automated valve control with fresh water rinsing, dramatically reduces cleanout and changeover time between products
- Fewer tank rinses and quicker transitions between jobs help maximize in-field efficiency during tight spray windows
By reducing non-productive time and simplifying chemical changeovers, ExactInject helps operators do more with the same machine in the same day – a critical advantage during peak application seasons.
Designed for Efficiency, Built for the Bottom Line
Direct Injection with ExactInject doesn’t just improve convenience – it delivers measurable business benefits:
- Reduces input costs by minimizing waste and leftover mixed product
- Improves sustainability through more precise application and reduced chemical disposal
- Protects the bottom line by increasing machine utilization and lowering operational inefficiencies
In an era of low commodity prices, high input costs, and increasing regulatory scrutiny, ExactInject gives operators a powerful tool to run a leaner, smarter, and more adaptable spraying operation.
Why a Deere-Designed Direct Injection System Matters
ExactInject isn’t an add-on – it’s a fully integrated, John Deere – designed solution built to work seamlessly with Deere sprayers, software, and application systems. This integration ensures:
- Reliable performance
- Consistent accuracy
- Simplified operation and serviceability
- A system engineered to Deere standards for durability, uptime, and long-term ownership value
- As applied data seamlessly flowing to Operations Center to make more informed agronomic decisions
Precision made simple. The John Deere QT Hybrid user-interface with enhanced ISO-VT for ExactInject puts the Direct Injection control right at your fingertips.
Additional screenshots from user interface.
Model Compatibility
ExactInject will be available as a factory-installed optional option on MY27 408R, 410R, and 612R by using the following codes in Build & Price.
Order Code: |
Description: |
9460 |
ExactInject™ Direct Injection System 2 tank/ 1 pump system |
Complete Direct Injection system inclusive of 2 – 50-gallon (189 L) polyethylene tanks (100-gal [379-L] total capacity) and 1 ExactInject™ chemical delivery pump (.5 – 220 oz/min [15 – 6505 ml/min]). |
9461 |
ExactInject™ Direct Injection System 4 tank/ 2 pump system |
Complete Direct Injection system inclusive of 4 – 50-gallon (189 L) polyethylene tanks (200-gal [757-L] total capacity) and 2 ExactInject™ chemical delivery pump (.5 – 220 oz/min [15 – 6505 ml/min]). |
9462 |
ExactInject™ Direct Injection System 5 tank/ 3 pump system |
Complete Direct Injection system inclusive of 4 – 50-gallon (189 L), 1 – 35-gallon (132 L) polyethylene tanks, (235-gal [890-L] total capacity) and 3 ExactInject™ chemical delivery pump (.5 – 220 oz/min [15 – 6505 ml/min]). |
This system will also be available to order through Parts as an Aftermarket attachment for MY22-26 400 & 600 Series Sprayers. Inventory will be available summer of 2026.
Parts Number: |
Description: |
AON10670 |
ExactInject Direct Injection system with one high-volume pump and two 50-gal (189-L) tanks. Compatible with MY27 and newer 408R, 410R, and 612R Sprayers (with and without ExactApply) |
AON10671 |
ExactInject Direct Injection system with one high-volume pump and four 50-gal (189-L) tanks. Compatible with MY27 and newer 408R, 410R, and 612R Sprayers (with and without ExactApply) |
AON10672 |
ExactInject Direct Injection system with two high-volume pump and four 50-gal (189-L) tanks. Compatible with MY27 and newer 408R, 410R, and 612R Sprayers (with and without ExactApply) |
BKK10935 |
Direct Injection tanks – two 50-gal (189-L) tanks |
The Raven Direct Injection system still remains an available, orderable option for pre-MY26 machines from remaining inventory. The Raven Direct Injection system is not compatible with MY27 and forward sprayers.
ExactInject™ Compatibility Matrix
ExactInject™ Compatibility Matrix
Notes:
Alternator: Verify alternator output meets DI kits electrical load needs. *See OM for additional details.
Software: Ensure vehicle controllers and solution system controllers and display are all updated to current, compatible software versions. See DTAC or G5 Advanced Release notes for additional details. Sprayer App and Display Software Bundle 25-2 and forward.
Display: Compatible with Gen4 Integrated CommandCenter 4600 Display or G5Plus CommandCenter Display. (Ensure latest software versions, see above)
Field-installed 511-L (135-gal.) direct-injection system
Field-installed 889-L (235-gal.) direct-injection system
As solution tank mixes become more complex, operators need a better way to manage the products they are mixing in helping to reduce the risk of chemical residue. The integrated direct-injection system provides an additional carrying capacity for raw chemicals and allows injection of single, dual, or triple products directly into the boom depending on installed configuration.
| Machine |
Direct injection carrying capacity |
Injection capability |
R4030/R4038 model year 2015 and older (serial number 10,999 and lower) |
511 L (135 gal.) |
Inject up to two chemicals (one high volume, one low volume) |
R4030/R4038 model year 2016-2021 (serial number 11,000 and higher) |
889 L (235 gal.) |
Inject up to three chemicals (two high volume, one low volume) |
408R/410R 612R R4045 4940 all model years |
889 L (235 gal.) |
Inject up to three chemicals (two high volume, one low volume) |
NOTE: Low-volume tanks and pumps must be configured with at least one high-volume tank and pump. High-volume tank and pump can be configured by itself.
Direct injection helps provide quicker changeovers and faster cleanouts while also helping to minimize the risk of using multiple chemicals. This is accomplished by allowing operators the ability to isolate higher-residual-risk chemicals in the injection system while mixing lower-risk chemicals in the solution tank.
The minimum and maximum application rates for each pump are as follows:
| Direct injection pump system |
High-rate pump |
Low-rate pump |
Application rate range (minimum to maximum) |
148-5900 mL/min (5-200 oz/min) |
29.6-1183 mL/min (1-40 oz/min) |
| Agitation capability |
Not available – suspension products not recommended |
Not available – suspension products not recommended |
NOTE: See Operator’s Manual for additional details based on boom size and speed range, and refer to Tools/Direct Inject Calculator within the Equipment Mobile app (download via Apple® App Store® or Google Play™ store).
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